Engineering Excellence for Over 40 Years

The Modular Solutions is the original manufacturer and leader in aluminum extrusion and modular engineering solutions. Since our founding in 1986, we've been at the forefront of designing and manufacturing structural aluminum systems that transform industrial facilities worldwide. We don't resell; we engineer, manufacture, and innovate.

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Our Heritage & Industry Leadership

Four decades of relentless innovation through complete vertical integration, proprietary manufacturing excellence, and action-oriented problem solving. We don't follow industry trends—we set them.

Decades of Proven Excellence

Founded with a vision to revolutionize structural aluminum solutions, Modular Solutions is a manufacturing division of Flotronics Automation and has spent over 40 years perfecting our craft as an original equipment manufacturer. We've established ourselves as the undisputed leader in aluminum extrusion and modular systems — a position earned through relentless innovation, uncompromising quality, and deep industry expertise.

Unlike resellers and distributors, we own our entire manufacturing process. From proprietary aluminum extrusion technology to final assembly, every step is engineered and executed in-house. This vertical integration enables us to move faster, innovate bolder, and deliver solutions competitors simply cannot match. We are an all-in-one source for aluminum profile, lean tube, quick air pipe, as well as pre-built and customer engineered solutions.

Our journey began with a simple mission: engineer solutions that would transform manufacturing environments. Today, Modular Solutions has expanded our mission to serve as a trusted strategic partner for industries ranging from aerospace and automotive to healthcare, manufacturing, warehousing, data centers, and beyond. We pride ourselves on offering innovative products, selection tools and services that simplify the process of ordering and assembly thus offering increased value and time savings.

40+
Years as an Original Equipment Manufacturer
12,000+
Custom Solutions Designed & Manufactured
100%
Vertically Integrated Manufacturing

Engineering Expertise & Core Competencies

What separates innovators from resellers: proprietary technology, end-to-end control, and action-driven execution

Proprietary Aluminum Extrusion

Proprietary extrusion profiles and manufacturing techniques unavailable to competitors. Design freedom that catalog-based resellers cannot offer.

Vertically-Integrated Manufacturing

Complete control from design through production eliminates supply chain delays, reduces costs, and ensures quality on every component.

Rapid Solution Deployment

Fast-track engineering and accelerated manufacturing enable faster time-to-value. From concept to installation in weeks, not months.

True Customization

Engineering solutions tailored to your exact specifications — not adapting off-the-shelf profiles. Every project is designed specifically for your needs.

Advanced Design & Manufacturing Optimization

Expert engineering combined with advanced structural analysis and simulation to deliver efficient, cost-effective solutions. Our engineers design every solution from the ground up.

End-to-End Project Management

From strategy and design through installation and commissioning. Single point of accountability. No juggling multiple vendors.

Comprehensive Capabilities & Services

Complete vertical integration: design, manufacture, and deploy — all under one roof for speed and accountability

Aluminum Profile Systems

  • Industry standard T-slot profiles (45 Series, 30 Series, D28 Lean)
  • Extensive range of standard and custom aluminum extrusion profiles
  • Centerline tap guide notch for easier fabrication
  • Self-tapping ends for M8 thread — no milling, drilling, or tapping required
  • Short lead times on custom and high-volume runs

Engineered & Pre-Made Solutions

  • Robotic & equipment guarding systems (Mod-Guard Quick Order Sections)
  • Conveyor systems (timing belt, flat belt, gravity, chain)
  • Industrial enclosures (sound, weld, light, heat, clean rooms, ESD-safe)
  • Workstations, tables, benches & assembly stations
  • Stairs, mezzanines & platforms
  • Racks, carts, stands & flow systems

Ordering Options & Delivery Models

  • Complete assemblies designed and shipped ready to install
  • Kits with all parts and assembly drawings for in-house installation (10-25% savings)
  • Bulk purchase of individual components for maximum control
  • Fast turnaround on build and kit orders
  • Large stocked inventory for quick availability

Advanced Engineering & Manufacturing

  • Expert structural analysis and computer-aided design
  • Top-of-the-line cutting and fabrication equipment for highest quality
  • In-house engineer teams with deep manufacturing and modular systems knowledge
  • Industry compliance expertise (OSHA, ISO, NFPA, FDA)
  • CAD configurators for robotic & equipment guarding with free solid model downloads

Our Core Values & Commitments

Principles that guide every decision we make and every solution we deliver

🎯

Innovation

Continuous advancement in design, technology, and manufacturing processes to deliver next-generation solutions.

Quality Excellence

Uncompromising commitment to superior craftsmanship, rigorous testing, and reliable performance in every deliverable.

🤝

Customer Partnership

True collaboration with clients to understand challenges deeply and engineer solutions that exceed expectations.

Choose Your Ordering Model

We understand that every project has different requirements, timelines, and budgets. That's why we offer three flexible ordering models to suit your exact needs.

Complete Assemblies

Fully Engineered & Built

  • Custom engineered design
  • Built and assembled in-house
  • Ready to install upon arrival
  • Fastest possible deployment

Ideal for time-critical projects and production systems

Kits

DIY Assembly Kits

  • All parts included
  • Complete assembly drawings
  • Save 10-25% on costs
  • Easier shipping

Perfect for in-house teams with assembly capabilities

Bulk Purchases

Individual Components

  • Maximum cost savings
  • Full design control
  • All hardware included
  • Bulk discounts available

Best for experienced engineering and production teams

Transparent All-In-One Pricing

One price. No hidden surprises. Every custom aluminum extrusion, every cut, every machine operation — it's all included in your quote.

❌ Catalog Company Model

  • ✗ Base extrusion cost
  • ✗ + Cutting fees per operation
  • ✗ + Machining surcharges
  • ✗ + Setup charges
  • ✗ + Finishing/anodizing
  • ✗ + Handling/assembly fees
  • Total: 30-50% higher than quoted

✓ Modular Solutions Model

  • ✓ Custom extrusion
  • ✓ All cuts included
  • ✓ Machining included
  • ✓ No setup charges
  • ✓ Finishing included
  • ✓ Assembly included
  • Total: One transparent price

No surprises. No hidden fees. Just honest, transparent pricing delivered exactly as quoted.

See Our Work in Action

Explore our portfolio of completed projects and engineered solutions. From robotic automation cells to specialized cleanroom enclosures, discover how we've transformed manufacturing environments across industries.

View Our Project Gallery

Ready to Work with a True Manufacturing Partner?

Stop settling for reseller solutions with hidden fees, middleman delays, and compromises. Connect with our engineering team to discuss how 40+ years of original equipment manufacturing combined with transparent all-in-one pricing can deliver faster, better, more cost-effective solutions to your toughest operational challenges.

Request a Strategic Consultation