Small parts flow racks provide gravity-fed bin and tote lanes sized for hardware, fasteners, small components, and kitted parts. Precision lane width dividers, adjustable pitch, and multi-tier stacking deliver the highest small-parts pick-face density available from a gravity-fed system.
Continuous T-slot dividers adjust in 5mm increments to match exact bin footprint — eliminates bin tipping and lane jamming common with oversized lanes.
Three to six tier frames use full building height for maximum SKU density per square foot of floor space.
Inclined wheel or roller track delivers parts bins to the front pick face automatically — no operator retrieval from the rear.
Single frame accommodates multiple bin footprints in adjacent lanes — no dedicated frames per bin size required.
Tier heights engineered to NIOSH recommended lift zones — top tier above 60cm, bottom tier above 30cm from floor.
T-slot frames assemble with Speedlock hidden fasteners — no drilling, tapping, or welding required for installation or reconfiguration.
Dedicated lane per hardware SKU at each assembly station — eliminates bin searching and parts shortages at the point of use.
Dense multi-tier bin lanes for bolts, nuts, clips, and connectors with FIFO rotation to prevent mixing of lot dates.
Pre-kitted small-parts bins gravity-fed to kitting operators without manual retrieval from shelving.
Line-side supermarket lanes for tugger train replenishment — bins slide forward as consumed, empties returned to the rear.
Small-parts sample bins flow to QC inspection stations in controlled FIFO order for lot-by-lot inspection.
Maintenance consumables in gravity-fed bins — first-in-first-out prevents shelf life expiration of lubricants and adhesives.
Tape-reel and component bin lanes with narrow dividers for PCB assembly line component presentation.
Aluminum and plastic wheel track rated to -20°C for small pharmaceutical or food-contact components in coolers.
Lane dividers adjust down to 50mm wide, accommodating small hardware bins and sample trays. The minimum bin depth supported depends on track pitch — shorter bins on steeper pitch risk tipping, so Modular Solutions specifies minimum bin depth as a function of pitch angle and bin height.
Yes. Continuous T-slot dividers partition each tier independently. Adjacent lanes in the same tier can hold different bin widths — the divider slides to the required position and locks with a hand knob.
Plastic wheel track with a steeper pitch (6°–8°) is recommended for lightweight bins under 2kg. Heavier bins use roller track at shallower pitch (3°–5°) to limit delivery speed. Modular Solutions specifies the combination based on your bin weight and desired flow rate.
Standard frames use leveling feet with optional anchor bolt kits for seismic or high-traffic environments. Workstation-integrated frames attach to the workstation base structure via T-slot brackets without separate floor anchoring.
Yes. T-slot frames are modular — additional bays attach end-to-end with splice connectors, and frame height is extended with additional uprights. All modifications use standard T-slot hardware already on-site.
Label holder extrusions attach to T-slot channels on each lane front face. Color-coded dividers, bin label inserts, and barcode/QR label holders are all available as snap-in or T-slot mounted accessories.
Request a quote or contact our engineering team to discuss your small parts flow racks requirements.