Point-of-use (POU) flow systems integrate gravity-fed bin and carton lanes directly into assembly workstation structures — delivering every required component to the operator's immediate reach zone without separate rack footprints. The workstation and material supply become a single engineered unit, eliminating all walk-to-rack and reach waste.
Flow lane modules mount to existing T-slot workstation uprights — no additional floor space consumed beyond the workstation itself.
All BOM components positioned within the operator's primary reach zone (wrist to shoulder height, 400mm radius) — zero motion waste for every pick.
T-slot frame accommodates bin lanes, tool holders, monitor arms, and document holders in a single structure — complete workstation in one frame.
Components gravity-fed to front pick face from rear-loaded lanes — replenishment without production interruption from the workstation rear.
All lane modules adjust on T-slot uprights to optimal height for each operator — seated or standing configurations set in minutes.
Physical lane positions mirror standard work documents — component location is part of standard work, not operator memory.
Convert standard flat-shelf workstations to point-of-use gravity-fed supply — immediate cycle time reduction without workstation replacement.
POU flow modules at PCB hand-assembly stations — components in assembly sequence at immediate reach for long-cycle precision work.
All BOM components at the operator's immediate reach in assembly cell configurations — zero motion waste for every assembly cycle.
Reference materials, consumables, and tools at immediate reach at test and calibration stations — no leaving the station during test sequences.
Spare parts and repair consumables at immediate reach — technicians complete repairs without leaving the repair station for any material.
Packing materials, labels, and inserts at immediate reach at packing stations — all materials at hand for uninterrupted packing cycles.
Reference standards, sample bins, and inspection tools at immediate reach at inspection stations — all materials within reach for inspection sequences.
Hardware, consumables, and fixtures at immediate reach in welding cells — no material handling interruptions during welding sequences.
Modular Solutions POU modules are designed for standard T-slot profiles including Item, Bosch Rexroth 40-series and 45-series, and equivalent profiles. Adaptor brackets are available for other profiles. Custom adaptor design is included in the POU module quotation.
Reach zone is calculated from the operator's standing or seated elbow height and standard reach envelope data. Modular Solutions uses NIOSH ergonomic guidelines and customer-provided operator height ranges to define the primary reach zone for each station.
Yes. T-slot extrusion accepts monitor arms, document holders, light bars, and camera mounts alongside flow lane modules using standard T-slot accessories — all in the same frame without secondary mounting structures.
A standard 1800mm wide workstation frame supports 6–18 flow lane positions depending on lane width, and 1–4 tiers depending on bin height. Total component positions range from 6 to 72 per workstation depending on configuration.
Yes. All modules attach via T-slot brackets with M8 bolts — modules remove in minutes for workstation cleaning, reconfiguration, or relocation. No structural damage to the workstation occurs on removal.
Lane width adjustments use hand-knob dividers — no tools required. Height adjustments use hex key T-slot bolts — five-minute adjustment. Annual maintenance consists of wiping track surfaces and checking bracket bolt torque. No lubrication or specialist tools required.
Request a quote or contact our engineering team to discuss your point-of-use flow systems requirements.