Multi-Level Workstations
Modular aluminum multi-level workstations engineered to stack upper shelving, primary work surface, and lower staging tiers in a single compact footprint — putting materials, components, and references at the right height for each operation without additional floor space. Designed and manufactured in Auburn Hills, MI.
Why Choose Modular Solutions for Multi-Level Workstations?
Vertical space utilization without floor footprint expansion — every tier purpose-configured for its function.
Modular aluminum T-slot workstations bolt together without welding and reconfigure without tools — giving you a purpose-engineered station today that adapts through every process change, product launch, and kaizen event without capital reinvestment in new furniture.
Upper Shelf Tier
Overhead shelving at 60–72” height for bins, reference binders, small component storage, and infrequently accessed items — above the primary work zone.
Primary Work Surface
Ergonomic standing-height surface at 34–36” as the main assembly or processing zone — with full surface access unobstructed by upper tier supports.
Lower Staging Shelf
Below-surface staging shelf at 18–24” for WIP staging, bulky component storage, or secondary tooling — keeping the primary surface clear.
Adjustable Tier Heights
All shelf heights are adjustable in the T-slot channel — reconfigure tier spacing to match new part sizes, process requirements, or operator ergonomics.
Integrated Utilities
Power strips, USB charging, Ethernet, and task lighting mount to the vertical uprights between tiers — utilities at point of use for each workstation level.
Modular Shelf Widths
Upper and lower shelves match the table width and are available in multiple depths (8”, 12”, 18”) — size each tier to its specific storage or staging function.
Multi-Level Workstations Applications
Deployed where floor space is constrained and every cubic foot of the workstation volume must contribute.
- Electronics Sub-Assembly — Multi-level stations with component bins on upper shelves, ESD-safe primary surface, and PCB staging tray on the lower shelf — all within a 24” × 60” footprint.
- Kitting & Pick Stations — Three-tier kitting stations with parts bins on upper shelves, packing surface at primary height, and carton staging on the lower shelf for single-operator pick-and-pack operations.
- Inspection & Test Benches — Multi-level test benches with instrument rack on upper tier, DUT (device under test) surface at primary height, and cable management and spare fixture storage below.
- Lab Benches — Three-tier lab benches with reagent or instrument storage above, primary bench surface for active experiments, and waste container staging and cold storage below.
- Maintenance Repair Stations — Repair benches with tool shadow board at eye level, steel repair surface at working height, and parts trays and bins on the lower tier for component staging during disassembly.
- Medical Device Assembly — Cleanroom-compatible multi-level stations for device assembly with validated surface materials, organized component staging, and documentation reference at the correct height.
Specifications & Configurations
Standard configurations available — all dimensions and options are custom-engineered to your requirements.
| Specification | Detail |
|---|---|
| Frame Profile | 45mm T-slot aluminum; vertical uprights to 84″ total height |
| Primary Surface Height | 34″–36″ standard standing height; sit-stand motorized available |
| Upper Shelf Height | 60″–72″ adjustable |
| Lower Shelf Height | 18″–24″ adjustable |
| Shelf Depth Options | 8″, 12″, 18″; custom depths available |
| Load Capacity (Primary) | Up to 1,500 lbs distributed |
| Load Capacity (Shelves) | Up to 300 lbs each |
| Lead Time | 2–4 weeks from approved drawings |
Frequently Asked Questions
Common questions about multi-level workstations design and configuration.
Can the shelf heights be changed after installation?
Yes. Shelf brackets slide in the T-slot channel and lock at any position — no drilling required. A shelf height adjustment takes under 5 minutes with a hex key. All three tier heights can be independently repositioned to match new process requirements or operator ergonomics.
What is the maximum height of a multi-level workstation?
Standard multi-level workstations reach 84 inches total height with standard upright extrusions. Taller configurations up to 96 inches are available with extended uprights. Heights above 84 inches require cross-bracing to maintain tip resistance, which Modular Solutions includes in the design.
How is tip resistance ensured on tall multi-level stations?
Multi-level workstations above 72 inches total height are cross-braced on the rear frame with diagonal struts or wall-anchor provisions. Stations with heavy upper shelf loads use wider base footprints and lower center-of-gravity designs. Modular Solutions evaluates tip stability as part of every multi-level station design review.
Can utilities be run to multiple tiers?
Yes. Power strips, Ethernet outlets, USB charging, and pneumatic quick-connects mount directly to the T-slot vertical uprights and can be positioned at any height — placing each utility at the tier that uses it. Internal cable management channels in the extrusion keep wiring organized and out of the work zone.
Are multi-level workstations available in sit-stand configurations?
Yes. The primary surface tier can be a motorized sit-stand mechanism — while upper and lower tiers remain fixed or are mounted on a secondary frame that travels with the primary surface. Sit-stand multi-level configurations are custom-engineered and quoted individually.
Configure Your Multi-Level Workstation
Tell us your footprint constraint, process flow, and what goes on each tier — we’ll engineer a multi-level configuration and return a quote with a layout drawing.