Open Canopy & Overhead Structures

Custom-engineered 6000-series aluminum overhead structures for commercial campuses, industrial facilities, and residential communities — pergolas, pavilions, canopies, lean-tos, tension fabric structures, amenity covers, factory walkway covers, and cluster mailbox canopies. Every structure is built on the same aluminum T-slot frame system: reconfigurable, relocatable, and expandable after installation.

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Overhead Structure Types

Nine purpose-built overhead structure types for open-air shade, weather protection, and covered access — plus a direct path to our engineering team for custom applications.

Pergolas

Pergolas

Open-lattice aluminum pergolas for employee break areas, courtyards, building entrances, and loading dock shade. Low-maintenance and corrosion-resistant.

Pavilions

Pavilions

Solid-roof aluminum pavilions for full weather protection at outdoor gathering areas, picnic spaces, and campus amenity zones.

Canopies

Canopies

Freestanding and building-attached canopies for entrances, loading bays, equipment pads, and drive-through overhead protection.

Lean-To Structures

Lean-To Structures

Single-slope structures that attach directly to an existing building wall — cost-effective overhead coverage for loading areas, outdoor storage, and side entries.

Tension Fabric

Tension Fabric Structures

Aluminum-framed structures with tensioned fabric canopies for large-span shade coverage over outdoor areas, plazas, and recreation spaces.

Temporary Structures

Temporary Structures & Shelters

Relocatable aluminum-framed shelters for construction staging, seasonal coverage, outdoor events, and temporary facility expansion.

Mailbox Canopies

Cluster Mailbox Canopies

Cantilever and post-mounted canopies designed specifically for cluster mailbox units in residential communities, HOA developments, and apartment complexes.

Amenity Covers

Amenity Covers

Overhead covers for bike racks, benches, EV charging stations, outdoor seating, and campus amenity equipment.

Custom

Custom Overhead Structures

Don’t see your application above? Our engineering team designs custom overhead structures for any footprint, load requirement, or site condition.

Why Aluminum Overhead Structures

All overhead structures are engineered on 6000-series aluminum T-slot framing — the same system used across our entire product line — delivering performance and flexibility that steel or wood cannot match.

Corrosion-Resistant Aluminum Frame

6000-series aluminum does not rust, rot, or require painting. It holds its finish and structural integrity in outdoor environments for decades without recurring maintenance costs.

Reconfigurable After Installation

Bolted T-slot connections mean you can extend the structure, add bays, change the roof panel type, or disassemble and relocate without cutting or destroying any component.

Fast Installation

Pre-engineered and pre-cut components arrive ready to assemble. Most overhead structures install in one to three days with a small crew — no heavy equipment or welding required on site.

Engineering & Design Support

Every project includes a design consultation with our engineering team and customer-approved 2D shop drawings before manufacturing begins. Stamped drawings for permit applications are available on request.

Engineered for Local Loads

All structures are designed to applicable building codes for your location including ground snow load, wind speed, and live load requirements. We provide documentation for permit review.

Built in Auburn Hills, MI

Every overhead structure is engineered and fabricated at our Auburn Hills facility. Short lead times, direct engineering access, and no overseas sourcing delays on your project timeline.

Applications Across Industries

Open canopy and overhead structures serve commercial, industrial, and residential sites where durable, low-maintenance shade and weather protection are required.

Engineering & Project Specifications

General parameters that apply across all overhead structure projects.

Frame System6000-series aluminum T-slot extrusion — 45-series standard profile, custom section sizing available for long-span applications
Roof MaterialsStanding seam aluminum, corrugated polycarbonate, solid polycarbonate, tensioned fabric — selected per application and weather exposure
Span RangeCustom-engineered per project — typical bays from 10 ft to 40 ft clear span; multi-bay configurations available for unlimited total width
Mounting OptionsConcrete anchor base plate, surface-mount bracket, wall attachment for lean-to and canopy configurations, caster base for relocatable structures
Snow & Wind DesignEngineered to local code requirements for ground snow load (Pg) and basic wind speed (V) — stamped drawings available for permit applications
FinishNatural mill-finish aluminum, powder-coated standard gray, custom RAL color, or Black Series Elite anodized
Lead Time6–10 weeks standard from approved drawings; complex multi-bay or attached structures may require additional engineering coordination
Engineering SupportDesign consultation, 2D shop drawings for approval, stamped drawings on request, 3D models and rendered views available

Frequently Asked Questions

Common questions about overhead structure engineering and procurement.

What is the difference between a pergola and a pavilion?

A pergola has an open lattice or slatted roof that provides partial shade while allowing light and air to pass through. A pavilion has a solid or opaque roof — typically standing seam aluminum or polycarbonate — that provides full weather protection. Both are built on the same 6000-series aluminum T-slot frame and can be designed to match your footprint and load requirements.

Can these structures handle snow and wind loads?

Yes. All overhead structures are engineered to applicable local building codes and can be designed to meet specific ground snow load (Pg) and basic wind speed (V) requirements for your location. We provide engineering drawings with each project and can supply stamped drawings for permit applications on request.

Can an overhead structure be attached to an existing building?

Yes. Lean-to structures and canopies are specifically designed for building attachment. We coordinate connection details with your existing wall or roof structure and can work from architectural drawings or field measurements. Freestanding versions are also available for any of our overhead structure types.

Can the structure be expanded or reconfigured after installation?

Yes. All our overhead structures use bolted T-slot connections — not welded or bonded. You can extend the bay length, add sections, change the roof panel type, or disassemble and relocate the entire structure without cutting or destroying any component. The modular frame system is designed for long-term flexibility.

Do you provide engineering drawings for permit applications?

Yes. Every project includes a design consultation with our engineering team and a set of 2D shop drawings for customer approval before manufacturing begins. Stamped engineering drawings for permit and code review are available on request. 3D models and rendered views are also available for complex multi-bay structures.

Ready to Build Your Overhead Structure?

Tell us your span, load requirements, and application — our engineering team will design the right overhead structure for your facility.