Clean Manufacturing Workstations
Modular aluminum workstations engineered for ISO cleanroom and controlled-environment production — with clear anodized non-shedding frames, capped T-slot channels, stainless steel or phenolic laminate work surfaces, cleanroom-rated casters, and ESD-safe options for semiconductor, pharmaceutical, and medical device manufacturing. Designed and manufactured in Auburn Hills, MI.
Why Choose Modular Solutions for Clean Manufacturing Workstations?
Designed from first principles for particle control — no exposed raw metal, no particle traps, no materials that shed or outgas.
Modular aluminum T-slot workstations bolt together without welding and reconfigure without tools — giving you a purpose-engineered station today that adapts through every process change, product launch, and kaizen event without capital reinvestment in new furniture.
Non-Shedding Anodized Frame
Clear anodized 6063-T5 aluminum extrusion seals the surface against oxidation and particle generation — no exposed raw aluminum that corrodes or sheds particles in cleanroom humidity and chemical environments.
Capped T-Slot Channels
Snap-in plastic channel covers cap open T-slots in the work zone flush with the extrusion profile — eliminating particle accumulation grooves and disinfectant retention points on all accessible surfaces.
Wipeable Work Surfaces
Phenolic laminate (IPA, 10% bleach, and common cleanroom disinfectant compatible) and stainless steel (304 or 316L, electropolished option) work surfaces stand up to repeated disinfection cycles without surface degradation.
Cleanroom-Rated Casters
Non-marking polyurethane swivel casters with locking brakes — no carbon black compound, no particle shedding under rated load. Stainless steel caster stems are available for corrosive cleaning agent environments.
ESD-Safe Configurations
Static-dissipative laminate or ESD mat work surfaces, conductive wrist strap snap points, and aluminum frame-to-ground bonding for semiconductor and electronics clean manufacturing environments requiring both cleanroom and ESD control.
Component-Level Cleanroom Delivery
Stations can be shipped disassembled and bagged at the component level for in-cleanroom reassembly — eliminating the particle load of bringing a fully assembled station through an airlock.
Clean Manufacturing Workstation Applications
Configured for the contamination control requirements of controlled-environment production across industries.
- Semiconductor & Microelectronics Assembly — ISO Class 5–7 workstations for wafer handling, die bonding, and electronic assembly operations where particle contamination directly impacts device yield.
- Pharmaceutical Manufacturing — Controlled-environment assembly and packaging stations for pharmaceutical production requiring cGMP-compliant surfaces, disinfection compatibility, and documented material traceability.
- Optics & Photonics Assembly — Particle-controlled assembly benches for lens, mirror, and precision optical component assembly where surface contamination affects optical performance.
- Aerospace Avionics Assembly — Controlled-environment workstations for avionics and navigation equipment assembly in temperature and humidity-controlled areas per AS9100 manufacturing requirements.
- Food-Grade Clean Production — Stainless steel and phenolic laminate stations for food and beverage production areas requiring daily washdown and chemical disinfection with USDA-compliant surfaces.
- Implantable Device Manufacturing — ISO Class 7/8 assembly tables for implantable medical device production combining cleanroom materials, ESD control, and regulatory documentation in a single station configuration.
Specifications & Configurations
Standard cleanroom configurations available — all materials, finishes, and caster selections are specified to your cleanroom classification and contamination control requirements.
| Specification | Detail |
|---|---|
| Frame Material | 6063-T5 aluminum, clear anodized; T-slot channels capped with snap-in covers in work zone |
| Hardware | 316L stainless steel fasteners and connectors throughout; no zinc-plated or steel hardware |
| Work Surface Options | Phenolic laminate, 304 SS (#4 brushed), 316L SS (electropolished), ESD static-dissipative laminate |
| Casters | Non-marking polyurethane (standard); stainless steel stem; locking swivel brake; load-rated per station weight |
| Cleanroom Rating | ISO Class 5 through Class 8 compatibility; cleaned and bagged for delivery on request |
| ESD Option | Static-dissipative surface, wrist strap snap points, ground bond lug per ANSI/ESD S20.20 |
| Lead Time | 4–6 weeks from approved drawings; cleanroom packaging adds 1 week |
Frequently Asked Questions
Common questions about clean manufacturing workstation design, materials, and cleanroom delivery.
What makes a workstation cleanroom-compatible?
Cleanroom-compatible workstations use materials that do not shed particles, corrode, or outgas under typical cleanroom conditions. This means clear anodized aluminum extrusion (no exposed raw aluminum), stainless steel hardware, phenolic laminate or stainless steel work surfaces, capped T-slot channels to prevent particle accumulation in open grooves, and non-marking polyurethane casters if mobile. All surfaces must be wipeable with IPA and standard cleanroom disinfectants without surface degradation.
What cleanroom classification are these workstations designed for?
Modular Solutions designs clean manufacturing workstations for ISO Class 5 through ISO Class 8 (equivalent to Fed Std 209E Class 100 through Class 100,000) controlled environments. The material and hardware selections are appropriate for ISO Class 7 and Class 8 without modification. For ISO Class 5 or Class 6 environments, additional design reviews confirm all material and finish selections against the customer’s contamination control requirements.
How are open T-slot channels managed in a cleanroom workstation?
Open T-slot channels in the work zone are capped with snap-in plastic slot covers that sit flush with the extrusion profile surface. This eliminates particle accumulation in the channel groove and prevents cleaning solution retention. Channels outside the work zone (on overhead structures or rear uprights) may be left open for accessory mounting but are evaluated for particle accumulation risk based on their orientation and location relative to the clean work area.
Can clean manufacturing workstations be disassembled for cleanroom entry?
Yes. T-slot aluminum workstations disassemble completely with standard tools into individual extrusion lengths and surface panels. Components can be cleaned and bagged individually before being brought into the cleanroom for reassembly inside, avoiding the particle load of introducing a fully assembled station through a standard airlock. Modular Solutions provides component-level assembly drawings to support in-cleanroom reassembly.
Are mobile cleanroom workstations available?
Yes. Mobile clean manufacturing workstations use non-marking polyurethane swivel casters with locking brakes — rated for cleanroom use (no carbon black, no particle shedding under normal load). The frame height is designed to ensure the work surface remains at ergonomic height when casters raise the station. Caster selection and load ratings are confirmed per the station weight and any dynamic load from equipment mounted on the station.
Build Your Clean Manufacturing Workstation
Share your cleanroom classification, contamination control requirements, disinfectant compatibility needs, and ESD requirements — our engineers will return a configured station proposal.