Gravity-fed carton flow rack systems engineered for smooth FIFO carton delivery to production line pick faces and distribution order picking. Ten specialized configurations — from single-level gravity lanes to multi-tier pick modules and automated conveyor-fed systems. Built on modular aluminum T-slot profiles for tool-free lane adjustment, rapid reconfiguration, and long service life.
Ten specialized carton flow rack configurations — select a category to explore specifications, features, and applications.
Inclined gravity-fed lanes for smooth, zero-energy carton delivery to line-side pick faces.
Load-from-rear, pick-from-front systems enforcing strict first-in-first-out inventory rotation.
Tool-free lane dividers and adjustable track widths for rapid SKU changeover and carton size flexibility.
Stacked multi-tier systems maximizing vertical storage density for high-SKU carton pick operations.
Flow rack bays integrated into multi-level pick modules with conveyor discharge and pick-to-belt configurations.
Large-scale bay-and-row carton flow installations for distribution center order picking and case flow.
Shallow-depth carton flow racks optimized for tight-aisle picking environments and space-constrained facilities.
Wheeled carton flow racks for line-feeding flexibility — reposition between stations without disassembly.
Carton flow racks with direct conveyor in-feed for automated replenishment from upstream sortation systems.
High-velocity pick face configurations for omnichannel fulfillment, each-pick operations, and B2C order flow.
Need a Custom Carton Flow Configuration?
We engineer carton flow systems around your carton sizes, replenishment cycles, floor space, and throughput targets — from single bay to full DC-scale installations.
Request a QuoteGravity-fed inclined lanes deliver cartons to the pick face without motors, drives, or power connections — zero operating cost per lane after installation.
Rear-load, front-pick architecture ensures every carton follows strict first-in-first-out rotation — essential for perishables, lot traceability, and date-sensitive materials.
T-slot aluminum frames allow lane width, depth, and tier height to be changed in the field without new parts — adapt as SKU mix and carton sizes evolve.
Multi-level stacking uses full building height. Shallow-depth narrow-aisle configurations maximize pick face density in space-constrained facilities.
Continuous lane dividers and adjustable wheel/roller track accommodate RSC carton widths from 100mm to 600mm within the same frame structure.
T-slot frames accept pick-to-light brackets, Kanban card holders, barcode scanner mounts, and label holders without drilling — ready for WMS and lean pull systems.
Adjustable lane inclination angle matches carton weight and base friction — heavier cartons on shallower pitch, lighter cartons on steeper pitch, all in the same bay.
Aluminum frames do not corrode in cold and humid environments. Plastic wheel track components operate reliably to -20°C with stainless fastener options for cold rooms.
SMED-optimized continuous lane dividers slide and lock in T-slot channels with hand knobs — full lane width changeover in under two minutes, no tools required.
Integrated Kanban card holders, two-bin dividers, and lane-empty visual signals are designed into the frame structure — no retrofit hardware needed.
Three to six tier stacking with 300mm–600mm lane widths delivers 40–120 SKU positions per linear metre of bay depth — among the highest pick-face densities available.
Pick-to-light and put-to-light bar mounting, lane-full photoelectric sensor brackets, and RF scanner holders integrate directly to T-slot without secondary structures.
Let our engineering team design carton flow rack systems sized for your cartons, throughput, and facility layout.